Washer feed mechanism for screw and washer assembly machines



c. G. OLSON 2,303,226 WASHER FEED MECHANISM FOR SCREW AND WASHER ASSEMBLY MACHINES Nov. 24, 1942.

Original Filed July 8, 1939 5 Sheets-Sheet l Nov. 24, 1942. Q QLSQN 2,303,226

WASHER FEED MECHANISM FOR SCREW AND WASHER ASSEMBLY MACHINES.

Original Filed July 8,1939 5 Sheets-Sheet 2 jZYZ IN VENTOR.

Nov. 24, 1942. c. G. OLSON 2,303,226

WASHER FEED MECHANISM FOR SCREW AND WASHER ASSEMBLY MACHINES Original Filed July 8, 1939 5 Sheets-Sheet 3 F56 I l INVENT OR.

BY: a 510mm 6 m/az ag NOV. 24, 1942. c, QLSQN 2,303,226

WASHER FEED MECHANISM FOR SCREW AMD WASHER ASSEMBLY MACHINES Original Filed July 8, 1939 5 Sheets-Sheet 4 E4 .215 E g Q 5' INVENTOR.

Original Filed July 8, 1939 5 Sheets-Sheet 5 ticularly to that type of machine or Patented Nov. 24, 1942 I UNITED "STA E 1 WE HEB FEED AND wa'srmn ASSEMBLY MACHINE MEN-f f 13mm ron I V I. 7

Carl G. Olson, Chicago, 11]., assignor Illinois Tool Works, Chicago, 111., a corporation or Illiunis Original application July 8, 1939, Serial No. 283,373. Divided and this application July 21,

1941, Serial No. 403,416

6 Claims. (or. iii-'16s) The present application is a division 'of my.

co-pending application, Serial No. 283,373, filed July 8, 1939, for a Screw and washer assembling machine.

It is an object of this invention to provide simplified washer and screw feeding means and assembly mechanism cooperating with such feeding meansto telescope the screws and washers.

Applicants invention has as another object the provision in a machine or mechanism of the above stated character a washer conveyor which conveys the washers to the assembly point or remains operative after the washers have been assembled with screws to convey the assembled units away from the point of assembly.

A further object of the invention is to provide in a screw and washer assembly mechanism or machine a washer feeding rotary member directly receiving washers from a washer hopper conveying them to a point at which screws are assembled therewith and then in the continued movement of the rotary member conveying the assembled units away from this point.

Other and further objects and advantages of the invention will be apparent from the following description when taken in connection with the accompanying drawings wherein:

Fig. 1 is a view in elevation of a machine embodying the invention.

Fig. 2 is a fragmentary view in elevation and partly in longitudinal section through thescrew conveyor and hopper.

Fig. 8 is a perspective view ofthe screw receiving and conveying jaws of theassembly I mechanism.

v er sensing means..

Fig. 3 is a plan view of the mechanism shown in Fig. 2. I

Fig. 4 is-a fragmentary vertical section taken along the line 4-4 of Fig. 2. Fig. 5 is a fragmentary vertical section taken along the line 55 of Fig. 3.

Fig. 6 is a fragmentary view in vertical eleva-l tion partly in section, means and the assembly mechanism.

Fig. 7 is a fragmentary view partly in section showing the positions of certain parts of the assembly mechanism if no washer is present at the point of. assembly.

through the washer rear:

Fig. 9'is a fragmentary plan .view of the {washer conveyor, a portion of the assemblymechanism,

thewasher sensing means, the screw conveyor,

the screw chute and the guide chute for the assembled units. 4

Fig. 10 is a fragmentary plan'view with certain' elements broken away for illustrating the operation of the washer conveyor and the wash- Fig. 11 is a fragmentary view in perspective illustrating the driving mechanism for the washer feed means. i

Fig. 12 is an enlarged vertical. section taken substantially along the line "-42 of Fig. 6.

Fig. 13 is a view in vertical section of a portion of the mechanism shown in Fig. 12, but with the;

parts in a diflerent positionof operation.

Fig. 14 is a fragmentary enlarged view illustrating one form of an assembly unit produced by the machine of this invention.

Fig. 15 is a fragmentary view in horizontal section taken along the line l 5-i5 of Fig. 14. Fig. 16 is a fragmentary plan view of the washer conveyor provided with-means for upsetting the metal of the screw elements.

Fig. 1'7 is an enlarged fragmentary view in-section and partly broken away for illustrating a second form of assembled screw and washer unit and showing how the metal of the screw element is upset by the means shown in Fig. 16.

As shown in the drawings, the machine which forms one embodiment of the present invention comprises a punch press machine 2 of standard or well-known type for which are provided additional mechanisms or attachments by which said machine may be adapted'for theproduction of permanently assembled screw and washer units.

These additional mechanisms comprise a hopper 4 for receiving a massof screws; a screw feed mechanism 6 for conveying the screws from the hopper 4 onto an inclined guide or feeding chute 8, a washer hopper and washer feed mechanism iii, an assembly mechanism l2, a conveyor or guide chute H for discharging the assembled screw and washer units, a drive attachment i5 for the washer feed mechanism, and a driveattachment l6 for the assembly mechanism ii.

The punch press machine comprises a main base or pedestal IS; an auxiliary base or body 20 angularly adjustable on the base i8; a press or ram 22 vertically reciprocable in a guide 24 partly and power actuated from a crank shaft 26 through a suitable crank not shown.

The hopper and feed mechanism for the screws I 40 of the punch press 2 at its forward edge. The

bars 32 are mounted at their lower ends on a bracket 42 secured to the web 36 and at their upper ends are received within a cut-away rim portion of the disc or discs 44 pinned or bolted to the web 36.

The hopper is provided with a baflie wall or plate 46 inclined oppositely to the rear wall 30 and extending between the side walls 28, the rear wall 30 and the baffle plate 46 terminating at their lower edges somewhat above the surface of the bars 32. It is to be noted that the walls 28 and 30 and the baffle plate 46 converge at the bottom and central portion of the hopper so that the screws of the mass within the chamber formed by these walls and the baffle plate readily move by gravity to the bottom opening between the side walls. The bottom opening of the hopper is closed by an endless, preferably metallic, band 48 which moves along the upper surface of the bars 32. A resilient plate 50 secured to the rear wall 30-of the hopper as by the screw 52 extends forwardly of the rear wall toward the baflie plate 46 to provide a resilient wall section at the mouth of the opening preventing jamming of the screws between the walls of the hopper and between the hopper walls and the tape 48 or the bars 32.

The endless band 48 is received in an annular groove or track of a drive pulley or sprocket 54 and in an annular groove or track of the fixed disc or discs 44. The endless band in its lower flight passes over idler pulley. 56 rotatably mounted on the web 36 between the pulley or sprocket 54 and the disc or discs 44. The drive pulley or sprocket 54 is preferably provided with a plurality of angularly s aced rotuberances or sprocket teeth 58 receivable within lon itudinal y s aced circular apertures in the endless band 4 hereby the band 48 is d iven bv the wheel 54. The band 48 is additionally provided with a pluralitw of lon i udinally spaced. r latively elon- Pated a ertu es or openin s 60 to receive the screws from t e hop er The o enin s 60 are each of a wid h very slightlv greater than the d ameter o the shank of the particular size sc ews to be fed. .To accommodate screws o different s zes. ban s 8 having openings 60 of different widths will be provided. In o der to permit ready substitution of one band for another, the pulley or sprocket 54 and the disc 44 may be made in detachable sections and the idler pulley 56 adiustably mounted so as to be disenga ed from the hand durin removal or replacement thereof. The openin s 60 are relatively elongated so that each o enin accommodates several screws and so as to receive a' screw which although positioned in transverse alignment with the opening, may be tilted at a vertical angle with respect to the surface of the band 48.

The pulley or sprocket wheel 54 is fixed to a shaft 62 journalled in the web 36 and extending therethrough. The shaft 62 is driven by a ratchet wheel 64 secured to the shaft 62, the ratchet in turn being intermittently driven by a pair of pawls 66 and 68 carried by and journalled on a pivot pin 10 secured at an intermediate point to a lever I2 Journalled on the shaft 62 and held against axial movement by the nut 14 and a shoulder formed on the bushing 16. The lever 12 and the pawls 66-and 68 are continuously driven or oscillated by an electric motor or other suitable prime mover 18 secured to the casting 31 and geared to a drive pulley 80 which through a belt 82 drives a pulley 84. The pulley 84 is secured to one end of a shaft 86 journalled in the web 36 of the casting 31 and a bracket 88 mounted on the lower lateral flange 90 of the casting 31. A disc or crank 92 is secured to the other end of the shaft 86 and is connected to the lever 12 by a link or pitman 94 pivotally associated with the free end of the lever 12 and with the crank or disc 92.

A spring 96 connects the pawls 66 and 68 and urges them into engagement with the ratchet 64. A cam plate 98 fixed to the web 36 controls the pawl 68, which pawl causes the ratchet to rotate backwardly during a certain portion of its cycle of operation. This reverse motion of the ratchet and the consequent reverse movement of the band 48 cause the screws more readily to position themselves in the openings 60 inthe band 48. Upon this reverse movement of the band 48, the screws at the bottom of the hopper and those partially positioned in the openings 60 of the band 48 might tend to jam in the hopper or jam between the hopper and the band so as to crush the screws or damage the band, and to prevent this, a resilient member I00 is provided and is secured to the hopper by the screw 52. The outer free end portion of the member I00 rests fiatwise against the surface of the band as shown in Fig. 2 and extends forwardly beyond the resilient plate 50. The member I00 yields rearwardly upon reverse movement of the band and by engagement with the lowermost screws in the hopper and the screws on the band applies thereto a force which prevents the jamming of the screws upon the reverse movement of the band.

Stripper springs I02 each of generally U- shaped configuration in horizontal section are secured to the side walls 28 of the hopper adjacent its forward end and have their lower extremities overlapped in alignment with the openings 60 in the band 48 and are so elevated above the band as to clear the heads of screws which are properly positioned in the openings in the band, but to engage screws which are improperly positioned in the band or are carried upon the surface of the band so that such improperly positioned screws are dislodged from the surface of the band and caused to return toward the plate 46 of the hopper or are shifted relative to the band into proper position relative thereto.

The inclined guide or feeding chute 8 comprises a pair of bars I 04 and I06 spaced apart a distance somewhat greater than the maximum diameter of the screw shank, but somewhat less than the diameter of the screw head so that the screws will slide by gravity along these bars. The bars I04 and I06 are mounted upon supporting brackets I08 for adjustment relative to each other to accommodate different sizes of screws,

and the brackets I" are in turn secured to'the bed plate 48 of the punch press and the supportpoint where the band curves downwardly so as to engage beneath th head of a screw as it reaches this point. The weight of the suspended v shank of each screw tends to cause the screw to assume a vertical position wherefore the" forward edge of the head of-each screw is spaced slightly from the surface of the band at the pointwhere the fingers I I0 engage the band and consequently the screws are removed from the band and slide between the fingers onto the bars I04 and I08.

The operation of the screw feeding mechanism 8 is as follows:

As the disc 82 rotates in a clockwise direction, the pitman 54 moves from the position shown in Fig, 1 to the position shown in Fig. 2, the leading edge of the pawl 55 engages the tooth of the ratchet 54 and causes the ratchet to revolve in a clockwise direction, this movement of the ratchet causing, through the sprocket 54, the band 48 to advance screws toward the guide chute 8. As the pitman-approaches the end of a stroke. in this direction, the free end of the pawl 58 engages the cam 88. The angular face of the cam causes the pawl 58 to revolve slightly and disengage the ratchet 64. As the pitman continues to the end of its stroke and starts to return, the cam 80 keeps the pawl 68 out of engagement with the ratchet until the toothed edge of the pawl,

which formerly rested between two adjacent teeth of the ratchet, clears the forward face of the following tooth of the ratchet, and as the pitman continues its return, the pawl 58 rests upon the periphery of the ratchet and finally slides into the succeeding groove between the next adjacent pair of ratchet teeth somewhat before the pitman has completed its return movement. As the pitman completes this return movement, the pawl 88 causes the ratchet to rotate in a counter-clockwise direction and the band 48 therefore to move toward the left in Fig. 2. This movement of the band to the left serves to agitate the mass of screw blanks in the hopper and, with the resilient members 50, I00, and I02,

facilitates the feeding of the screws to the aper-- tures 80 in the band 48 and their proper positioning therein. The pitman 94 having completed its movement to the right, now begins its movement to the left, during all of which movement the pawl 88 engages the next ratchet tooth and moves the ratchet counter-clockwise in an are equal, for example, to one and one-third ratchet teeth, the pawl 58 on the other hand moving the ratchet rearwardly during its effective engagement therewith a distance equal, for example, to

two-thirds of a ratchet tooth. It will therefore be apparent that the band 48 moves intermittently first in a direction to the right as seen in Fig. 2, and then in adirection to the left, but the movement to the right is substantially greater than the movement to the left so that the band therefore with an interrupted motion feeds the screws from the hopper 4 to the guiding and feeding chute 5.

In order to prevent operation of the feeding mechanism 8 when the guiding and feeding chute 8 contains a full complement of screws, the guide movement ot'the pitman 84 to the left, the pawl bars I04 and I48 are provided with contact members I I2 insulated therefrom and electrically con nected to a power source not shown and to a solenoid H4. The solenoid II4 through'its armature controls a lever IIO pivoted as at 'I I8 to the web 88. When by reason of the energi'zation of the solenoid II4, the lever H8 is moved-in a clockwise direction as seen in Fig.2, it is positioned to engage, the free end of the pawl 55 as the pitman approaches its limit of movementto the right and as the pitman then moves to the left, retains the pawl 88 out of engagement with the" ratchet until the tooth end of the pawl has cleared the next tooth of the ratchet so that the pawl 88 moves freely about the periphery of the ratchet. The pawl 58, having moved freely over the ratchet in a clockwise direction, 'the pawl 88 upon the following. movement of the pitman to the right, also moves idly over the periphery of theratchet. When by reason of the operation of the assembly mechanism I2, screws are withdrawn from the guiding and feeding chute 8, the screw which completed the electrical connection between the plates II2 passes downwardly from these plates and the circuit to' the solenoid H4 is thereupon broken. The lever ill by reason of its own weight and the weight of the armature of the solenoid, moves in a counter-clockwise direction out of the path of movement of the pawl 55. Hence upon the next 68 effects a feeding movement of the band 48.

The washer h p er and washer feed mechanism "to a base plate I22 in turn mounted on or formed with a plate I24 secured to the bed plate 40 of the punch press}. The plate I22 is cut away at its rear portion to form a housing chamber I 28 for a portion of the driving mechanism of the washer feed mechanism. The ring I20 forms a guide and bearing for a rotary washer feed plate or disc I28 which is provided with a plurality of angularly spaced outwardly opening peripheral recesses or notches I30 to receive the washers. The disc atits periphery is of a thickness not substantially greater than the thickness of the washers to be handled.

The disc I28 forms one wall of a washer hopper of which the remaining wall is formed by an annular shell or plate I22 secured to the ring I20 and extending circumferentially of the ring through an arcuate distance somewhat less than ing secured to its lower end a feed ratchet and 7 index plate Ill.

The plate I88 is rotated in a counterclockwise direction by a pawl I48 pivoted to a slide bar I42 slidably mounted in guides I44 secured to the plate I24. A spring strip I45 yieldably urges the pawl I40 into'engagement with the teeth of the ratchet plate I88.

An indexing finger I48 is carried by a .bell crank I50 pivoted as at I52 to the plate I24 with in the chamber I25. The index finger I48 is urged toward the ratchet plate into engagement therewith by a spring I54 interposed between one arm of the bell crank and a block I55 fixed tothe plate I24 or the plate I22. The bell crank I50 i rotated in a clockwise direction to release the index finger-"I48 from the ratchet during its washer.

operation by the pawl I48, by means of a cam bar I56 secured to the slide bar I 42 and having an angular cam face I58 adapted to engage a pin I88 secured to one arm of the bell crank. In the rear of the angular cam face I58, the bar I56 is provided with aportion I62 extending parallel to the path of movement of the bar I42 so that during movement of-the pin I68 across the portion I62, the index finger I48 is held in released position.

A crank I64 secured to a stud shaft I66 drives the slide bar I42 through a ball and socket joint I68. The shaft I66 is journalled in brackets I18 fixed to the plate I24 and to the shaft there is secured at its outward end a crank I12. A connecting rod I14 is connected to the crank I12 by a ball andsocket joint I16 and the connecting rod I14 is driven by the crank shaft 26 of the punch press machine, the connecting rod being pivoted to a block I18 adjustably mounted in a slot I88 extending diametrically of a disc I82 secured to the crank shaft 26.

A pair of radial bailles I84 secured to the hopper shell I32 at angularly spaced points are spaced at their lower edges slightly above the disc I28 to assure placement of washers in the recesses I38 and to retain the mass of washers against rotation with the disc I28.

Short radial bailles I86 of resilient material are also secured to the hopper shell I32 at angularly spaced points and each provides a lower edge I88 spaced from the upper surface of the disc I28 a distance slightly greater than the thickness of a washer and 9, depending finger I88 extending almost to the surface of the disc, but.

spaced from the circumference of the disc a distance slightly less than the diameter of a The finger I88 is therefore positioned to engage the external teeth of a lock washer which may have become interlocked with a washer in one of the recesses I38 and be fed by the disc in superimposed position in respect to the washer in the recess. The finger I88 in engaging the external teeth of this superimposed washer applies thereto, as the disc I28 is rotated, a force tending to rotate the superimposed washer to release the washers from each other so that only one washer will be fed at a time to the point of assembly.

The disc I28 not only feeds washers to the point of assembly, but also feeds the assembled units from the point of assembly to the guide chute I4, which discharges the assembled units from the machine into .a suitable receptacle such as shown at I82 in Fig. 1. For this purpose the ring I28 is circumferentially recessed through an arc of substantially 90 degrees to form one wall of a guide for the shanks of the screws as the assembled units are fed from the point of assembly to the feed chute I4. The other wall of this guide is formed by an arcuate bar I84 adjustably secured in any convenient manner to the surface of the plate I22 or to the circumference of the ring I28.

The chute I4 preferably-comprises a pair of spaced inclined bars I86 and I88 adjustably secured to the plate I22 to provide a screw receiving channel extending substantially tangentially to the disc I28 and extending from this disc rearwardly of the machine between the upstanding legs of the" auxiliary base or body 28 of the punch press.

The chute 8 which supplies the screws to the assembly means I2 feeds the screws along a path lying in a plane extending radially with respect to'the washer feed disc I28 and as will presently appear, the assembly means selects the foremost screw at the lower end of the chute 8' and inserts it into a washer positioned in a recess I38 that at the moment lies in this radial plane and the washer feed plate then feeds the assembled screw and washer unit along the guide chute formed by the arcuate bar I84 and the circumferentially recessed portion of the ring I28 to the chute I4 and between the bars I86 and I88 forming this chute. As thedisc continues to rotate, the inner surfaceof the bar I86 engages the shank of the screw and thereby extracts the assembled unit from the disc.

The operation of the washer feed mechanism is substantially as follows: As the crank shaft 26 in the punch press rotates, the connecting rod I14 moves up and down and through the crank I12 causes the shaft I66 to oscillate. Upon oscillation, the shaft I66 causes the bar I42 to move forwardly and then backwardly. The bar I42 in moving forwardly carries the cam bar I56 into engagement with the pin I68 carried by the bell crank I58 and the angular cam face I58 causes the bell crank to rotate clockwise as seen in Fig. 11, thereby to remove the index finger I48 from the ratchet or index plate I38.-

As the bar I42 continues to move, the parallel portion I62 of the cam bar engages the pin I 68 and retains the bell crank in its clockwise limit of movement. As the bar I42 moves rearwardly. the pawl I48 engages the ratchet I88 and causes this ratchet to rotate through a given angular distance in a counterclockwise direction as seen in Fig. 11, thereby causing the washer feed disc I28 also to move in a counterclockwise direction to position the next succeeding washer at the assembly point. During this rearward movement of the bar I42, the parallel portion I62 leaves the pin I68 which then engages the angular face I58, but the index finger I48 is not then moved into engagement with a groove between the ratchet teeth at the plate I38, but rides upon the periphery of one of these ratchet teeth until when the plate I38 has moved the desired angular distance, the index finger I48 is aligned with such a groove and the spring I54 thereupon snaps this index finger thereinto to prevent overfeeding of the ratchet and the disc and to insure that the washers are positioned precisely at the point of assembly.

The assembly mechanism The assembly mechanism as best shown in Figs. 1. 6 to 9, l2 and 13 comprises a. pair of jaw members 288 pivoted as by cap screws 282 to the depending portion 284 of a slide bar or shaft 286. The jaw members 288 are provided at the lower ends with inturned jaws 288 having complementary recesses 2I8 for receiving the shank of the foremost screw element at the lower end of the chute 8, the head of the screw being received upon the upper surface of the jaws 288.

The jaw members 288 have the form of bell cranks. the outwardly extending arms 2I I engaging depending projections 2I2 of a. bar 2I4 slidably mounted on a ram or plunger-2| 6. The

slide bar or shaft 286 is slidably mounted in a.

sleeve 2I8 secured to a tubular housing 228 bolted or otherwise fastened to the arm 222 of a bracket 224 bolted to the plate I22. A brake member or block 226 of friction material is mounted in an opening in the housing 228 and extends through an opening in the sleeve 2I8 into engagement with the slide bar or shaft 286 and is held 236 is secured at its upper end to a pin 232 slidably received in an opening in the housing 228 and bearsat its lower end against the block 226. g

The spring-"strip 2261s superimposed upon the strip 238 and both spring strips are adjustably mounted upon the housing 228 as by the screw 234. It will be evident that the block 226 of friction material resiliently pressed against the surface of the slide bar 286, acts to hold the slide against movement under the action of gravity and retains the slide bar inevery operated position against inadvertent movement.

The ram or plunger 2l6 is slidably mounted in a sleeve 236m turn slidably mounted in the slide bar or shaft 206, the sleeve 236' projecting below the shoulder 238 of the slide bar and being provided at its lower end with an annular shouldei- 248 adapted to engage the shoulder 236 to limit the up movement of the sleeve 236 relative to the slide bar 286. The bar 2 is yieldably and resiliently associated with the slide bar 286 by springs, 242 interposed between the shoulder 236 of the slide bar and the upper surface of the bar 2". r

The ram or plunger M6 is adjustably secured to the sleeve 236. as by external threads 2.44 formed at the upper end of the plunger and engaging the internal threads 246 at the upper end of the-sleeve. A clamping nut 24'8 retains the plunger in adjusted position relative to the sleeve 236.

- The drive attachment l6 for connecting the assembly mechanism to the ram 22 of the punch press machine preferably comprises a cup-shaped member or sleeve 258 closedat its lower end and adjustably secured'tothe sleeve 236, the sleeve 7 236 passing through an enlarged opening'in the closed end .of the sleeve 258 and being adjust ably secured thereto as by opposed pairs of adjusting and clamping nuts 252 positioned to engage opposite surfaces of this bottom portion of the sleeve 258. The sleeve 258 is slidably received in the centrally bored lower end portion of the ram 22, but'is normally locked against sliding movement relative to the ram 22 by a pin 254 slidably mounted in a transverse opening in the ram 22 and receivable within a transverse opening 256 in the sleeve 250. The pin 254 is secured to or formed integrally with the armature of a solenoid 256- secured to a plate 260 fastened in any convenient manner to the lower end of the ram 22. The pin 254 is normally urged into the looking position shown in Fig. 6 by a coil spring 262 embracing the pin 254 and interposed between a collar 264 secured to the pin and the frame of the solenoid in which the pin is slidably mounted at one end.

The screw receiving jaw members 208 are normally held in closed position under the action of the springs 242 pressing against thebar 2 which engages the jaw members outwardly of their pivots 282 and therefore normally urges these jaw members toward each other to a closed screw receiving position. Movement of the jaw members oppositely to each other and into an open position is effected by a pair of adjustable set screws 266 (as shown'in Fig. 12), the screws 266 being threaded into the laterally bent end portions 266 of fixed bars 216 secured in any convenient manner to the tubular housing 226.-

Clamp nuts 212 retain the set screws 266 in adjusted position. I

In operation, the ram or plunger 21-6 and the sleeve 236 have a limited movement downwardly relative to the slide bar or shaft 206 and this limited relative movement is determined by 'a pair of adjusting and clamping-nuts 214 threaded on the sleeve 236 beneath the lower pair of adjusting and clamping nuts 252 and in a position to engage the upperend of the slide bar 286 when this limited downward relative movement has been accomplished. The assembly mechanism hereinbefore described cooperates with the washer feed mechanism tozprovide as articles of commerce the preassembled threaded fasteners and lock washers forming the subject matter of applicants Patent No'. 2,l50,126, issued March 7, 1939. To facilitate the clear understanding of the present invention, such preassembled. fastener units are illustrated herein in Figs. 14 and 15. As shown in these figures, the screw 216, of which the screw head-218 forms a part, has a threaded shank portion 268, the threads of which terminate a certain distance below the head 218 to provide a lock washer retaining section 282 between the head and the thread of the screw. The lock washer may be of any desired conventional structure, preferably of the type having an annular body 264 of spring stock having the prongs 286 which are so twisted, warped ordeflected as to present oppositely disposed work engaging edges which project beyond the annular wall of the body 264., The lock washer retaining section 282 includes a plurality of lock washer engagingprotuberances 288 extending axially of the retaining section, formed integrally with said section, and spaced angularly about the periphery thereof. The diameter of the central aperture in the lock washer is slightly less than the maximum diameter of the screw shank taken across the protuberances 268, but the diameter of this look washer aperture is'sli'ghtly greater than the external diameter of the threaded portion of the screw shank. Thus in assembling the lock washer with the screw, the shank of the screw having been washer, the wall defining the lock washer aperture shears or swedges its way along the protuberances 288. To facilitate this shearing or swedging, the side walls of each protuberance converge toward their lower edges, and their lower edges are tapered as shown in Fig. 14. The tapered lower edges of the protuberances act also to facilitate the centering of the washer on the retaining section of the screw shank. As shown in these figures, particularly Fig. 15, the protuberances 266 bite into the aperture defining wall of the lock washer and frictionally retain the washer in permanently assembled relation beneath the screw head.'

A modified preassembled fastener and washer unit is illustrated in Fig. 1'7. As shown in this figure, a lock washer is received upon a smooth retaining section 298 formed between the threaded portion of the shank 292 and the head 294 of a screw'286 and is retained on the section 298 by an annular ring or lip 268 swedged from the lower edge of the section 298 so that the annular porshaped annulus 380 set into and lying flush with the upper surface of the ring I20 and the arcuate bar I94 at the point of assembly as shown in Figs.

' l6 and 1'7. The edges of the opening-382 of the annulus 660 are aligned with the edges of the guide chute formed by the circumferentially relieved surface-of the ring I20 and the bar I04. It will be evident that a screw having been inserted in a washer positioned upon the annulus 300, the application of a downward force to the head of a screw will cause an extrusion of the metal at the lower edge of the retaining section 290 so as to form the annular washer retaining lip 298.

The annulus 300 may also be used informing the preassembled units of Figs. 14-45, and the lower edges of the ribs 288 therefore swedged outwardly to form an annular rib' additionally or alternatively preventing axial movement of the washer on the screw shank.

The solenoid 258 which controls the locking pin 254 is controlled by awasher sensing device 204 so that the assembly mechanism will not be operated by the ram 22 if the washer feeding means fails to deliver a washer to the 'point of assembly. Whenever the pin 254 is withdrawn from the opening 256, the ram 22 moves idly up and down along the sleeve 250 without effecting an actuation of this sleeve. The washer sensing device-304 comprises a resilient strip 306 having a bent end portion 308 engaging with a washer positioned in a recess I30 of the washer feed disc I28 at the point of assembly, and adapted to move inwardly of the recess as shown in Fi 10 if such recess does not contain a washer at the point of assembly. Upon inward movement of the resilient strip 306 from the position shown in Fig. 9 to the position shown in Fig. 10, the resilient strip moves a shiftable contact member 3I0 into engagement with a fixed contact -mem- Operation of the assembly mechanism The operation of th assembly mechanism is substantially as follows: Upon upward movement of the ram 22 of the punch press the ram or plunger 2I6,- the sleeve 236, and the slide bar 206 with the jaw members 200 carried by said bar are brought to the position illustrated in Fig. 13, in which position the upper surface of the jaws 200 lie in the plane or just below the plane of the upper edges of the guide bars I04 and I06 of the guiding and feeding chute 8. In this position the jaw members are closed, the ram or plunger 2I6 at its lower edge is spaced slightly above the head of the screw, the annular shoulder 240 of the sleeve 236 engages the shoulder 238 of the slide bar 206 and the lower nut of the clamping and adjusting nuts 2' is spaced slightly above the upper end of the slide bar 206. The foremost screw at the lower end of the guide chute gravitates or slide onto the jaws 200 with the shank of the screw being received in the openings 2I0 in these jaws. Upon downwardmovement of the ram 22, the ram or plunger 2I6 and the sleeve 226 are moved downwardly a limited distance relative to the slide bar. 206 so that the; plunger contacts the head of the screw and clamping and adjustingnuts 214. engage the upper edge of this slide:

bar 206. Upon continued downward movement of the ram 22; the slide bar 206 is moved downsleeve 226 to carry the screw downwardly and to insert the shanlethereof through the aperthe sleeve 236, and the slide bar 206 approach their lower limit of movement, the set screws 266 engage the arms 2 of the jaw members 200, thereby rotating these jaw members oppositely to screw-releasing position against the force of the springs 242 while the ram or plunger 2I6 completes its downward movement to ram or press the protuberances 200 of the retaining section 202 of the screw into the material of the lock washer, and the head of the screw down upon the lock washer, or in respect to the mo'dification shown in Fig. 1'7, to ram or press the retaining section 290 upon the die block 300, thereby forming the annular retaining lip 290.

Operation of the machine The operation of the machine will be apparent from the foregoing detailed description of the construction and operation of the several parts thereof. It may, however, be generally noted that screws are fed by the intermittently operated band 48 through the upper end of the chute 0 whence they gravitate in succession toward the assembly mechanism I6. Washers dumped or massed within the hopper formed by the feed disc I20 and the shell I32 are fed in succession from the mass at the rear of the shell by the intermittently operated disc I28 and by said disc are brought in succession to a position in the plane of the path of movement of the jaw members 200 of the assembly mechanism and for a definite time interval are retained in said position, lying also in the'plane of the path of movement of the screws down the chute 8. The screws are successively picked up by the jaw members 200 of the assembly mechanism and are carried downwardly by these members and inserted into the washer at the assembly point and a partial insertion of a screw having been effected, the jaw members aremoved oppositely to release a screw, following which the ram or plunger 2I6 continues its downward movement to ram or press ture in the washen- 'zAs theram or plunger 2I6,

the screw into final assembled relation with the washer, which in its final assembled position is located just below the head of the screw. From the assembly point the feed disc I20 moves the assembled units in succession along, the guide chute formed by the circumferentlally relieved surface of the ring I20 and the arcuate bar I04 until the screw becom'es aligned with the discharge chute I4 and the shank of the screw is received between the spaced bars I06 and III of the chute. Thereafter as the disc I20.moves, th assembled units are withdrawn from the disc by the bar I06 which, engaging the shank of the screw element, in effect moves the screw element radially with respect to the disc so as to remove the washer from the recess I30 of the Operation of the assembly mechanism and the feeding of a screw thereby to the disc I20 is prevented if the disc fails to carry a washer to the point of assembly as previously described. It for any reason a screw is not delivered to the assembly mechanism, the washer which may at that instant be positioned at the point of assembly is notextracted from the disc, but remains in its recess I30 during the next revolution of the disc and is returned to the point of assembly.

Changes may be made in the form, construction and arrangement of the parts without departing from the spirit of the invention or sacrificing any of its, attendant advantages, and the right is hereby reserved to make all such changes to permit discharge of the washers from the re-' cesses, said recesses being constructed and arranged to each select upon rotation of the disc a single washer from a mass in the lower part of the hopper at the lowest point of the disc, said disc being rotated in a direction to carry the selected washer upwardly from the mass and then to the relieved wall portion of the hopper for discharge from the disc by outward radial movement relative to the disc. l 4

2. Washer feeding means comprising a hopper having an annular wall for confining a mass of washers to be fed, an inclined rotary disc within said hopper and positioned for rotation beneath the mass of washers, said disc having a plurality of angularly spaced outwardly opening peripheral recesses each for selecting a single washer from the mass, saidannular wall having an opening therethrough to a lower portion of the inclined disc, an inclined track extending through the opening to the periphery of the disc for successive registration with the peripheral recesses to receive the washers discharged from said recesses of the disc by outward movement edgewise of the disc.

3. Washer feeding means comprising a hopper receiving a random heap of washers, a bottom wall portion of the hopper being formed by a rotatable disc having recesses extending inwardly from its edge and below its upper surface to receive individual washers in the plane of the disc surface from said heap and convey said washers individually to a discharge point, and a stationary side wall circumscribing said disc and upstandin from the plane thereof to confine said heap of washers, said side wall being relieved at the discharge point to permit discharge of the washers by outward radial movement relative to the disc.

4. Washer feeding means comprising a washer hopper having a bottom wall portion formed by an inclined rotary disc and a side wall portion having an opening therein uncovering a portion of the peripheral edge of the disc, said inclined rotary disc having angularly spaced recesses opening outwardly and extending inwardly from the periphery of the disc and receiving washers from a mass in the hopper to carry them to a discharge point within the area of said opening for release by movement outwardly in the plane of the disc.

5. Washer feeding means comprising a hopper having an annular wall for confining a mass of washers to be fed, an annular, stationary shoulder projecting inwardly from said wall, a rotary washer feed disc within said hopper and having its rim portion overlying the inner edge of said eral slots therein, each arranged to select an individual washer from the mass and carry it along said shoulder to a discharge point, said wall being relieved at the discharge point to permit discharge of the washers from the slots of the disc by outward radial movement relative to the disc.

6. Washer feeding means comprising a hopper having an annular wall for confining a mass of washers to be fed, an inclined flat disc rotatable within said wall, said disc having a plurality of radial slots therethrough opening outwardly of the peripheral edge of the disc for selecting a single washer from the mass and carrying the selected washer to a point of discharge, said annular wall having a relieved portion at the discharge point through which the washers are discharged by outward movement edgewise of the disc.

CARL G. OLSON, 

